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The Advantages of Deep Drawing Stamping Die and How to Find the Right Supplier

Deep drawing stamping die is a process of forming metal sheets into complex shapes by using a die and a punch. The metal sheet is placed on the die cavity and the punch pushes the sheet into the die, creating a hollow part. The process can be repeated to produce multiple parts from a single sheet.

Deep drawing stamping die has many advantages, such as high production efficiency, low material waste, high dimensional accuracy, and good surface quality. However, it also poses some challenges, such as high tooling cost, high forming force, and high risk of defects.

To overcome these challenges, you need a reliable and professional partner who can provide you with customized deep drawing stamping die solutions. That’s why you should choose YCX-MOLD, a leading manufacturer of deep drawing stamping die in China.

 

YCX-MOLD has more than 20 years of experience in designing and producing deep drawing stamping die for various industries, such as automotive, aerospace, medical, electrical, and household appliances. YCX-MOLD can offer you:

A full range of deep drawing stamping die services, from design to production to after-sales support.
A team of skilled and experienced engineers who can optimize your product design and reduce your production cost.
A state-of-the-art facility equipped with advanced machines and quality control systems to ensure your product quality and delivery time.
A flexible and customer-oriented approach that can meet your specific requirements and expectations.
YCX-MOLD is your best choice for deep drawing stamping die customized solutions. Contact us today and let us help you turn your ideas into reality.

What’s CNC Precision Machining & What are the tolerance?

Have you ever wondered how make those machine corridor? They surely didn't make them with their hands or cast them in a furnace. They make these crafted corridor from a process called CNC perfection machining. Still, CNC perfection machining is a process that uses computer programs to produce products with exact specifications, If you ’re new to the manufacturing world. In this composition, we ’ll define the process, the outfit used, their operations, and the programming and processing involved. As a leading manufacturing and machining Manufacturer in China, YCX plant breaks down all the details below, starting with the basics. 

What's CNC Precision Machining? 

Still, then’s the answer, If the question “ What's precise machining? ” still lingers in your mind. Just as the name implies, perfection machining involves shaping raw material into a finished product by cutting out surpluses as designated by a CAD or CAM design. What’s more, machinists use this process in different manufacturing processes and on different accoutrements .  

What are the tolerance of CNC perfection machining? 

Before making any product, using CAD or CAM programs to make the product’s design is necessary. That's to say, these programs make largely detailed 3D outlines that a precise machining process must follow to replicate the product successfully. From toys to medical bias, motorcars, or space shuttles, any product that has corridor needs perfection machining. Using CNC outfit, the process utilizes conduct like cutting, mulling, turning, and electrical discharge machining to achieve the final product. Although the process requires the overwatch of a professed machinist, a machine does utmost of the work automatically. The CAD software creates the design, and the CAM software also translates it into manufacturing instructions for the machine. A finalpost-processor software canons the instruction into information the machine can understand. The machinists also load the instruction into the CNC outfit to start the manufacturing process. There are different types of tolerance dimension systems.

1 、 Unilateral tolerance dimension In this type of tolerance dimension, the divagation is only allowed on one side of the nominal value. This means if the nominal value of a shaft to fit into a bearing is 20 mm, a shaft larger than this would n’t fit in. thus, machinists only allow the divagation for such a shaft on the lower side.

2 、 Limit tolerance This is when the tolerance value is placed in a range. For illustration, if the nominal value for the shaft is 15 mm and the tolerance is 15 –15.5 mm, this represents a limit tolerance. 

3 、 Bilateral tolerance This type of tolerance allows divagation on both sides of the nominal value. It's generally expressed as a/- value. To clarify, if a crafted part has a dimension of 25 mm with a tolerance of/-0.05 mm, it means the value can be within24.95 mm and25.05 mm. Knowing when to choose tighter tolerance for your part manufacturer is veritably important. Although it isn't necessary for the whole part to have tight tolerance, the important structural corridor, similar as those which fit into other factors, need little divagation from the nominal value as trip could oppressively affect the integrity of the part. tolerance are important in precise machining processes because they help to reduce product costs and reversal times. As important as they are, they bear a lot of skill and tolerance to get it right. The standard tolerance of CNC machines is0.005 elevation. At RapidDirect, our 5- axis CNC machines can achieve tolerance up to0.002 ”. We offer a range of tolerance to suit our guests ’ needs. Our standard tolerance for CNC machining essence are biddable with noise-2768-1-fine, while for plastics it's DIN-2768-1-medium.

What's CNC Machining?What part Does It Play in Modern Manufacturing?

CNC machining plays a vital part in the evolving world of ultramodern manufacturing. But what's CNC, exactly? How does it play a part in the manufacturing assiduity, and what do CNC machinistsdo?As a leading manufacturing and machining Manufacturer in China, YCX factory breaks down all the details below, starting with the basics .

What's CNC Machining? 

CNC stands for Computerized Numerical Control. It's a motorized manufacturing process in whichpre-programmed software and law controls the movement of product outfit. CNC machining controls a range of complex ministry, similar as grinders, lathes, and turning manufactories, all of which are used to cut, shape, and produce different corridor and prototypes.

What part Does It Play in Modern Manufacturing?  

On the day to day, CNC machinists combine rudiments of mechanical design, specialized delineations,mathematics,and computer programming chops to produce a variety of essence and plastic corridor. CNC drivers can take a distance of essence and turn it into a critical aeroplane or machine part.The significance of CNC Machining Manufacturers in Connecticut are leaders in making vital products in the assiduity, similar as spurt machines, copters, and submarines. Workers moment use their machining chops in a clean, professional setting with advanced and slice- edge technology.

Why Motor Die Casting Customized is the Best Choice for Your Motor Parts and Components

Motor Die Casting Customized is a customized casting process that can produce motor parts and components made of materials such as aluminum alloy, zinc alloy, magnesium alloy, etc. according to customer requirements. In this process, the following points need to be noted:

Aviation Injection Molds Customized - How to Choose the Right Manufacturer for Your Project

The aviation industry is one of the most demanding and challenging sectors in terms of quality, safety and performance. Therefore, when it comes to choosing a manufacturer for your aviation injection molds customized project, you need to consider several factors and criteria, such as:

Experience and reputation: You want to work with a manufacturer that has a proven track record and a solid reputation in the aviation injection molding industry. A manufacturer that has successfully completed similar projects for reputable clients and has received positive feedback and testimonials. A manufacturer that understands the specific requirements and standards of the aviation industry and can deliver high-quality products that meet or exceed your expectations.

Equipment and technology: You want to work with a manufacturer that has advanced equipment and technology, such as CNC machines, EDM machines, injection molding machines, etc. A manufacturer that can handle complex and precise designs, shapes and sizes, and can produce aviation injection molds customized according to your specifications. A manufacturer that can ensure high accuracy, efficiency and quality of the products, as well as reduce the production time and cost.

Team and service: You want to work with a manufacturer that has a professional and skilled team, such as engineers, designers, technicians, operators, etc. A manufacturer that can provide you with comprehensive and customized service, such as mold design, manufacturing, injection molding, post-processing, testing, etc. A manufacturer that can communicate with you effectively and efficiently, and can offer you technical support and after-sales service.

If you are looking for such a manufacturer for your aviation injection molds customized project, then you should consider YCX Mold. YCX Mold is a professional injection molding manufacturer based in Dongguan, China. We have more than 10 years of experience in the injection molding industry, and we have served many clients from various industries, including aviation, automotive, medical, electronic, home, etc. We have advanced equipment and technology, as well as a professional and skilled team. We can provide you with high-quality aviation injection molds customized according to your needs. We can also offer you competitive price and fast delivery. We are confident that we can be your reliable partner for your aviation injection molds customized project.

If you are interested in our aviation injection molds customized service, please feel free to contact us. We will be happy to answer your questions and provide you with a free quote. You can also visit our website to learn more about our products and services. YCX Mold is looking forward to working with you on your aviation injection molds customized project.

Collaborating with universities

As is well known, the development of a company cannot be separated from the support of technology and talent. With advanced technology and excellent talents, the company can grow and develop, technology can innovate, and new products can be created. Strengthening the cooperation between enterprises and universities can drive the company's development, and effectively improve the company's own technological level and innovation ability.
In 2011, the company invited Associate Professor Gustav from Chalmers University of Technology in Sweden to visit and discuss with our company. At the same time, our company and Professor Gustav visited multiple local universities for academic research and discussion. The focus of academic research is to discuss how to improve the production efficiency of light industry, the impact of cutting tools on machining, and the future development direction of light industry.

Dongguan City College

Dongguan University of technology

Dongguan University of technology

Dongguan Vocational and Technical College

Dongguan Vocational and Technical College

Professor Gustav and our Chairman in YCX

Professor Gustav and our Chairman in YCX

Support sports

We provided partial financial support to one of the Danish school football team in October 2015, enabling them to participate in competitions abroad. The picture above shows the school team members and coaches expressing their gratitude to us in Chinese.

Support sports

Applicable materials and application fields of metal injection molding

MIM (metal injection molding) is the abbreviation of metal injection molding. It is a forming method of injecting the plasticized mixture of metal powder and its binder into the model. Firstly, the selected powder is mixed with the binder, then the mixture is granulated, and then the shape required by injection molding is formed.
MIM is widely used, including daily necessities, such as automobiles, aerospace industry, military industry, mobile phones, watches, medical treatment, household appliances, cameras and power tools equipped with MIM parts. MIM technology can be applied to any material that can be made into powder. At present, MIM material systems mainly include:
Stainless steel, iron-based alloy, magnetic material, tungsten alloy, cemented carbide, fine ceramics and other series.

Metal powder injection molding process characteristics | metal injection

Metal powder injection molding technology is a very popular metal near-net-shape technology in recent years. Powder injection molding technology is a new type of powder metallurgy near-net forming technology formed by combining modern plastic injection molding technology with traditional powder metallurgy technology.
The main technical features include:
1. It can directly form small parts with complex geometric shapes (0.03g ~ 200g);
2. The dimensional accuracy of the parts is high (±0.1%~±0.5%), and the surface finish is good (roughness 1~5μm);
3. The product has high relative density (95-100%), uniform organization and excellent performance;
4. It is suitable for the forming of various powder materials, and the product is widely used;
5. High utilization rate of raw materials, high degree of production automation, suitable for continuous mass production.
Applicable materials and application fields
In principle, MIM technology can be applied to any material that can be made into powder. The currently used MIM material systems mainly include: stainless steel, iron-based alloys, magnetic materials, tungsten alloys, cemented carbides, fine ceramics and other series. The prepared parts are widely used in aerospace industry, automobile industry, military industry, medical treatment, machinery industry, daily necessities and other fields.

4 Main Steps of the Metal Injection Molding Process

1. Compounding
The MIM process begins with feedstock preparation, where fine metal powder is blended with thermoplastic and wax binders. The blend is heated, causing the binders to melt. The material is mechanically mixed until all the metal powder particles are uniformly distributed within the binder. The mass is then cooled and granulated into feedstock that can be used in the MIM machine.

2. Injection Molding
If you’re familiar with plastic injection molding, you’ll have a good grasp of how MIM works. First, the feedstock is placed into the MIM machine, where it’s heated and injected into a mold cavity under high pressure. The ‘green’ part is then allowed to cool and removed from the mold so the process can be repeated. 

3. Debinding
The part is now ready to move onto the debinding, or binder removal process. The majority of debinding takes place prior to sintering, leaving behind just enough binder to handle the parts into the furnace. After debinding, the part will be semi-porous, which allows the remaining binder to escape during the sintering process. 

4. Sintering 
During the sintering process, the brown parts are loaded into a high temperature, atmosphere controlled sintering furnace, where they are slowly heated to evaporate the remainder of the binders. Once all of the binders have been released, the component is heated, where it shrinks, transforming into a dense solid. 

5 facts about metal injection molding

Metal injection molding is used to manufacture a wide variety of small and complex products and parts. As with other injection molding processes, it involves injecting heated material into a mold to form a new object that is identical to the shape of the mold. While most other injection molding processes use rubber, plastic, or similar non-metals, metal injection molding is defined as the use of powder metal as the injection material.

1) The steel is heated to 2,552 degrees
In order for the metal injection molding to work, the metal material must first be heated enough to at least partially liquefy the corresponding metal. For example, steel is typically heated to 2,552 degrees Fahrenheit, of course only slightly above its melting point. When steel is smelted, it becomes a liquid that can be injected into the mold cavity.
2) The market is growing at a CAGR of 11%.
According to the data, from 2018 to 2023, metal injection molding is expected to grow at a compound annual growth rate (CAGR) of 11%. So, what is driving the growth of the metal injection market? Well, this is a very effective and efficient way to make small, complex products and components.
3) Injection "injection" must be less than 100 grams
While metal injection molding is cost-effective for high-volume production applications, there are some limitations on the size of the products and components used for manufacturing. For example, manufacturing companies can often only use this metalworking process to manufacture small products and parts. This is because injection "injection" (injection of liquefied metal into the mold) is limited to 100 grams.
4) It was invented in the 1950s
It wasn't until the 1990s that metal injection molding gained widespread attention and use, but the process itself originated in the 1950s. Around this time, Russian scientists published a paper in which they described a similar process, the only difference being that their process involved the use of heated ceramics instead of metals. In the following decades, metal dynamics were used as a substitute for ceramics, leading to metal injection molding.
5) It can reach densities of up to 99%.
Many factors affect the density of a product or part that is molded using metal injection molding. However, for products and components made of steel, the process can achieve densities of up to 99% – much higher than other metalworking processes. This is important because density affects the strength and durability of objects, and objects with higher densities are stronger and more durable than objects with lower density.

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